Die cutting is frequently used to fabricate unique shapes from paper,film,rubber, plastic and foam materials. Before starting a die cutting project it is important to discuss all specific project requirements — including whether rotary die or flatbed die cutting is the best fit for the job. Each cutting method has its own distinct benefits based on production size, costs, and material.
What is Rotary Die Cutting?
Main Benefits: Holds tight tolerances and ideal for kiss cutting Best Used for: High-volume orders How It Works: Rotary die cutting, a highly accurate cutting method, is very cost effective on high-volume orders and produces less waste compared to other methods. The machine is fed a roll of material which is then passed through the rolling die. This cuts the desired shape from the material and the waste is disposed of into a catcher.
What is Flatbed Die Cutting?
Main Benefits: Provides a more cost-effective option with lower tool and die costs Best Used for: General cutting and low-volume orders How It Works: With flatbed die cutting, material shapes are stamped out using steel rule dies. This method allows for easy hole removal and web removal from parts, along with quick changeover times to increase efficiency.
Die Cutting with Yidao Products
Yidao’s team of engineers makes sure to match your project’s needs with the right die cutting machine for the job. The products we die cut from a variety of flexible non-metallic materials can be supplied in continuous rolls, sheet form, or individual parts for your unique application.